Akasel Polishing Consumables (2-in-1 Diamond Suspensions) DiaUltra Series

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Akasel Polishing Consumables (2-in-1 Diamond Suspensions) DiaUltra Series

Akasel 2-in-1 Diamond Suspensions DiaUltra is an advanced diamond suspension with a carefully selected mix of unique suspension, high-quality diamonds and a superior lubrication system by MSP Metrology (M) Sdn Bhd from Akasel Denmark.
 

Features




2-in-1 Diamond Suspensions

DiaUltra


DiaUltra is a unique 2-in-1 diamond suspension that provides the absolutely best preparation results in the shortest possible time. DiaUltra is an advanced diamond suspension with a carefully selected mix of unique suspension, high-quality diamonds and a superior lubrication system.

With DiaUltra you get the highest material removal, shortest preparation times and best surface quality possible.

This diamond suspension can reduce your preparation time with up to 40%, which also means that you can save cost on consumables as well. DiaUltra is recommended for all materials, as long as they are not water sensitive.

Only having to dose one liquid – instead of two – makes the preparation easy, trouble-free and reproducible suspensions and our high removal Aka-Lube Clear+ we have formulated a product that combines quick preparation with ease of use. DiaMaxx does not contain any oil and is therefore very easy to clean.





Higher Removal Rates With All Grain Sizes

Based on the highest quality synthetic diamonds, a unique lubrication system and carefully selected suspending agents, DiaUltra provides remarkably higher removal rates with all diamond grain sizes.


Higher Removal Rates on All Preparation Surfaces

On hard fine grinding discs as well as on all types of polishing cloths DiaUltra provides much higher removal rates than any 2-in-1 diamond suspension currently available


Higher Removal Rates for All Materials

Due to the unique lubrication system, DiaUltra provides superior results for both hard and soft materials. Earlier, either an alcohol- or an oilbased lubricant would have been used depending on the material hardness.

 



Faster Preparation Methods

Our Aka-Brief preparation methods have always been optimised in regard to both preparation result and speed. With DiaUltra these methods could be improved even further. The time for the last three preparation steps of our method for surface hardened steel has been reduced from 8:00 minutes to only 5:00 minutes in total. Compared to major competitive preparation methods the preparation time is reduced to less than half. A similar reduction in preparation time applies to most of our preparation methods.

Faster Preparation Methods = Important Time Savings in Production Control

In production control time is a crucial factor. The faster you receive the result, the sooner the production can either continue or be corrected if necessary. With DiaUltra you will get the shortest possible replytimes and thus the biggest possible savings.

40% Faster Preparation Methods = 40% of Consumable Savings

By reducing the preparation time with 40% when using DiaUltra you also reduce your consumable consumption of diamond suspension and polishing cloths with 40%.This reduces the actual cost per preparation remarkably.


 






Better Surface Finish

Together with the common removal rate measurements, we have also adopted the use of an AFM (atomic force microscope) to obtain quantitative measurements of the surface of our prepared test samples.

This allows us to improve the development of our suspension formulations. Combining these two methods in our R&D, we have produced a unique diamond suspension, DiaUltra, that provides faster results and better surface finish. These images show how fine a polished steel surface can be obtained.

It will seem almost absolutely scratch-free when examined in an optical microscope already after a 3 µm polish. Together with the very high material removal, this allows for the fastest preparation ever seen.


 



AFM image of steel sample after fine grinding with 9 µm DiaUltra. Scratch depth is approx. 1,000 nm/1 µm.



AFM image of steel sample after polishing with 3 µm DiaUltra. Scratch depth is approx. 300 nm/0.3 µm.


Specifications


DiaUltra, final polishing
Product no. Product name Contents GRWT kg
43612513 DiaUltra, 0.25 µm 500 ml 0.60
43612516 DiaUltra, 0.25 µm 2.5 L 2.65
43612517 DiaUltra, 0.25 µm 5 L 5.31
43614013 DiaUltra, 1 µm 500 ml 0.60
43614016 DiaUltra, 1 µm 2.5 Lc 2.65
43614017 DiaUltra, 1 µm 5 L 5.31
 
DiaUltra, polishing
Product no. Product name Contents GRWT kg
43615013 DiaUltra, 3 µm 500 ml 0.60
43615016 DiaUltra, 3 µm 2.5 L 2.65
43615017 DiaUltra, 3 µm 5 L 5.31
43616013 DiaUltra, 6 µm 500 ml 0.60
43616016 DiaUltra, 6 µm 2.5 Lc 2.65
43616017 DiaUltra, 6 µm 5 L 5.31
 
DiaUltra, fine grinding
Product no. Product name Contents GRWT kg
43617013 DiaUltra, 9 µm 500 ml 0.60
43617016 DiaUltra, 9 µm 2.5 L 2.65
43617017 DiaUltra, 9 µm 5 L 5.31
43618013 DiaUltra, 15 µm 500 ml 0.60
43618016 DiaUltra, 15 µm 2.5 Lc 2.65
43618017 DiaUltra, 15 µm 5 L 5.31


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